Stroud Water Resilience

Project Value

£13m

Client Name

Amey Plc

Project Type

Water Infrastructure

Stroud Water Resilience Project

CPC were contracted to install a new 600mm and 450mm pressure main to act as water resilience for Severn Trent Water.

The Stroud Water Resilience Project works would involve connecting two reservoirs together and installing a replacement main to the existing system. This would mean installing over 16km of pipe work with required washout structures and valve releases.

The entire system would be subject to testing up to 25bar of pressure and then chlorination prior to commissioning.

The works would involve four main pipe laying teams and three enabling gangs to work alongside fencing/stripping and reinstatement teams.

At its peak the job would run with around sixty staff.

Two major crossings under the M5 and rail network have been installed, each with 10m shafts and over 100m of TBM tunnelling with the pipe work installation through.

Stroud Water Resilience Project – The Scope 

  • Full environmental mitigation would be a requirement prior to access into private land; involving Badger Licenses and translocation works, Nesting Bird protection, Vole licenses, Environmental licenses for crossing water courses around fish spawning seasons, ancient monument consent, natural England consents, Giant Hogweed mitigation, Organic farming construction methods, stock proof fencing, great crested newt mitigation, National Trust licenses.  
     
  • Following completion of the environmental mitigation in each section, each landowner would have a bespoke access agreement. This would ensure minimal disruption to the customers. A fenced 20m easement along the new pipeline route would be stripped to allow the construction of the new pipeline.  
     
  • New pipeline install to Severn Trent specifications; the 600mm main was ductile iron installation using an open cut method. Additionally we would install a 450mm main in PN16 Plastic using butt fusion welding. Following the main installation, we would complete thrust and anchor blocks installation to allow pressure testing in 1km sections.   
  • There were four major crossing points on the project; two of them would be completed using 10m shafts and a TBM installation underneath the M5 and the national rail network. The other two major crossings of the Lichfield Canal and A46 have been completed using an open cut method. 
  • The final element of the project would require installation of the new pump station structure and connection into the existing service reservoirs and pump stations. Once connected, full chlorination of the new mains pipe works would be completed prior to the mains going into commission. 
  • TBM Drilling and Shaft construction
  • Reinforced concrete works
  • Farm reinstatement and landscaping
  • Clean water pipe installation
  • Deep drainage.
  • Temporary Watercourse diversions & management
  • Reservoir management and main connection works (inc gate vales, inline and under pressure works).
  • New road construction
  • Major Highway Traffic Management

Stroud Water Resilience Project – Scheme Challenges 

The delivery of these works came with many challenges, requiring robust and innovative solutions. 

Environmental

  • Dust Mitigation measures during the shaft construction in built up areas.
  • Prevention of runoff water from easement into adjacent water courses including silt mitigation.
  • Working in and around watercourses and canals.
  • Translocation and management of species.

Health and Safety

  • Over 60 members of staff to manage across 16km. Several remote set-ups required.
  • Buried Services to manage and mitigate across the project.
  • Deep excavations and tunnelling works requiring confined space management.

Operational

  • Traffic / Pedestrian and Landowner Management – large scale construction being carried out on private land and through sensitive areas.
  • Works adjacent to rail lines & motorways.
  • Installation of main in Sandstone Rock.

Client Testimonials

“We have formed not only fantastic working relationships but also lasting friendships. I would not hesitate in working with CPC Civils again, as they are without question the most helpful, skilful and friendly partner you could wish for, and I look forward to developing this already fruitful relationship further in the coming years.”

“Well done Wayne Barron, John Donnellan, Pat Concannon, Conall Cunningham and the CPC team. We had a phone call from Paul Dennison (Severn Trent Water), he and his colleagues are very complimentary of the work at Kingsholm. They praised the tidiness, the setup, the workforce attitude and the standard of workmanship completed at the site ”

“I could sit and write multiple examples where CPC and your team have, in my opinion, gone above and beyond what would normally be expected. I would however just like to say that this ongoing attitude, and excellent working relationship, has not only aided Centro in 2 current Metro extensions it has also given me huge confidence in the planning of 5 further Metro extensions. It’s also made my job very enjoyable”

“Interesting weekend replacing a 12m length of sewer that had collapsed underneath a railway line in Bloxwich. Within 48 hours the team were able to diagnose the problem and work up a design and complete the repair. Amazing collaboration between STW, Amey, CPC and Network Rail”

Carillion have been impressed by the high safety, quality and overall standards of your on-site Supervision, quality of workmanship and the ability to complete the works in line with the agreed programme.  It has been a pleasure working with the team from CPC Civils on the Lower Don Valley Flood Defence Project and we welcome working with them once more on future successful projects

“Just a quick note to say thanks for taking the time to show us round last Thursday – I was very impressed by the way that work at the site was being managed, so please pass my congratulations on to the CPC team”

“A big thank you to the CPC team regarding the Achilles Audit undertaken on site – keep up the good work!”

“First and foremost, thanks to CPC for all the help and advice over the past 12 months. To each and every tradesman, your engineer, steelworkers, shuttering team, stone masons etc, a big thank you. At the risk of embarrassing anyone, we found everyone polite and obliging”

“I would like to thank all those who have worked on this project, especially the men who have been on site every day. In the 8 months of the work we have been kept fully informed at all times of the progress and all those concerned with the work have gone out of their way to be courteous and helpful.”

“Thanks to the installation teams from JP Concrete and CPC Civils  for a safe and excellent quality installation, very good job.”

“I am pleased to tell you that I have been asked by the Project Board to express their appreciation for the way you and your subcontractors have undertaken the District Heating Main Extension contract to date. We appreciate the professional manner in which you have proceeded with the planning and construction of the project despite the uncertain caused by delays in funding approval and agreements with landowners. The Board consider that your working methods, attention to detail, project management and health & saftey are excellent.”

“I would like to take this opportunity to thank you for the wonderful opportunity that you provided my students with last week. The effort, time and organisation that went into planning the visit is much appreciated. The resources you have given us are superb and will allow the students to really develop their understanding of flood management in their local area.”

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